Gzs-9A High Speed Automatic Suppository Filling Production Machine

Specifications

20,000-22,000 Cavities per hour; servo moto control filling 
whole process can be controlled by PLC 
Loading level auto detect

Equipment Details

Together with GZS-15A, GZS-9A has the highest degree of automation
among all suppository machines in China. This machine unit is composed by a high speed shell forming and cavity filling machine, a high speed cooler and a high speed sealing machine. It has following features

1. A cam machine driven by a motor combining with a pneumatic motor is the driving source

2. A detecting switch is installed to monitor filling level

3.Two photoelectric sensors are installed to guarantee color code in correct position.

4.Auto detection of collapse shells which are marked by piercing a hole at the bottom. The collapse shell will not be filled and will be removed at the end.

5.Fill 9 cavities each time. Precise positioning, no spilling and no sticking to the wall.

6.Servo motor system is used to adjust the loading volume accurately.

7. Liquid medicine remains to be the same temperature in the storage barrel. Plunger pump is used to control liquid reflux.

8.After filling, liquid medicine in the shells is cooled and condensed by
continuously moving along a special curve path.The conversion from liquid to solid happened during this time.

9.Preheating before sealing. Cutting bottom line, making tearing line are the steps to be finished before cutting. Sealing is driven by cam machine, fast and accurate.

10. Various kinds of packing material can be used in the machine such as PVC,PVC/PE, and PVC/PVDC/PE. Sticky material like gelatine and chinese medicine can be used for filling.

11.The number of capsules on each strip can be adjusted.

12. After products can be collected automatically.

Working principle
Bundles of PVC or PE/PVC sheets are blowed and thermoformed
into shells with top openings that are ready for filling. The liquid medicine
which has been well mixed in the homogenizer (a double jacket with stirrer) is then injected into the shells with high accuracy. Filled shells are then
transported into a cooler where liquid medicine is transformed into solid state with the shape of shells. And then, they are conveyed to the sealing machine where the top openings are sealed followed by printing batch number, date of manufacture, making tearing line, cutting bottom line, trimming top line,counting and cutting. The finished products can then be packaged into boxes by a cartooning machine.

Technical parameters
1.Output 18000-22000 capsules/hour

2. Dose 1-5ml

3. Filling error ±2%

4. Suppository shapes Bullet, torpedo

5. Distance between centers 17.4mm

6. Number of Mould 1

7. Sheet Specification Height 58 mm Thickness 0.14±0.01mm.

8. Volume of Storage Barrel 50L

9. Height of loading level 2000 mm

10. Voltage three phase A/C, 380V

11. Working power 21kW

12. Air pressure 0.55-0.65MP

13. Air consumption 1.0m³/min

14. Water consumption 600L/h

15. Exterior Size 4700×2040×2400 mm

16. Total Weight 1500kg